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Why POWERFLEX and polyurethane suspension bushes?

Time to do some sums…

WHY POLYURETHANE SUSPENSION BUSHES?Polyurethane has been with us as a specialised plastic for some thirty years. However recent advances have now made it possible to engineer very special properties into this exciting material. Suspension bushes are some of the most highly stressed components fitted to a motor car. They undergo enormous strains and in the most arduous of conditions with no maintenance or lubrication.

The material they are manufactured from is a rubber compound containing natural products which deteriorate with age. It becomes softer and more pliable, resisting the forces placed on it less and less. Therefore allowing more and more movement of suspension components and offering less and less control over the suspension geometry.

This in turn causes accelerated tyre wear, braking instability and poor handling. This is the single biggest reason you can instantly tell the difference driving a three year old car compared to a showroom new one. However even new cars will benefit from POWERFLEX bushes because of their superior design they offer much more effective control of the suspension components to a much greater extent than normal rubber items.

POWERFLEX polyurethane bushings are designed to decrease the amount of deflection in your car’s suspension which improves handling, driver feedback, and tire wear. We use our own premium polyurethane formulation to provide minimal NVH (noise, vibration, harshness) and increased longevity over stock rubber bushings.

POWERFLEX is a truly engineered product, not just a copy of the stock part in a different material. Redesigned to address common factory failure parts, POWERFLEX bushings allow the articulation required to maintain control of movement for increased performance while far outlasting the stock parts they are replacing. Additionally, POWERFLEX Engineering Line products for some fitments include unique features like polyurethane monoballs and offset geometry to provide ultimate performance without the harshness of metallic race parts. POWERFLEX polyurethane engine/drivetrain mounts and reinforcements are available for some fitments to reduce movement for better throttle response and more power to the wheels.

Bushings are produced in one of three durometers – Yellow (70A, approximately 25% stiffer than stock), Purple (80A, approximately 30% stiffer than stock), and Black (95A, approximately 80% stiffer than stock). Unlike other brands using only one urethane grade for all applications, POWERFLEX design engineers choose the correct hardness to allow for the specific movement or rigidity required for each location while minimizing unwanted NVH.

POWERFLEX urethane hardness is standardized per fitment and location. This takes out the guess work, so when you choose Street, you know our design engineers have selected the optimal polyurethane hardness for your specific application. Select parts are also available in an optional stiffer urethane (Black Series) for track and autocross performance where NVH is less important.

POWERFLEX bushing offerings are very thorough, and they are sold per location to fit each customer’s specific needs. An automobile’s bushings and mounts wear at different rates making “complete-kit” bushing sets unnecessary for most buyers. Replacing only the weak links in your car’s suspension is a great way to tighten handling without stressing the budget.

POWERFLEX copper-based grease is supplied with every bushing set and is the only lubrication we recommend – standard “anti-seize” or white lithium grease traditionally used with urethane bushings are not as effective. Bushings will rarely need re-lubing due to the unique grooves and knurls cast into the material to hold the lubricant.

  • POWERFLEX bushes make sense.
  • POWERFLEX for improved performance.
  • POWERFLEX for increased safety.

Powerflex testing from Powerflex on Vimeo.

  • Road Series
  • Black Series

Road Series – for Road and fast Road use.   

POWERFLEX bushes improve your cars’ road holding and chassis performance by controlling the amount of unwanted flex in the suspension. This means your suspension is doing what it is supposed to. It means your tyres have greater contact with the road at all times therefore improving safety and performance. Correctly formulated polyurethane is as good if not better at noise, vibration and harshness suppression when compared to rubber. Our Road bushes offer,

 

  • Prolonged tyre life
  • Improved performance
  • Increase safety
  • Greater cost-effectiveness

Black Series – for Track and Motorsport use.

 

For the ultimate in performance Powerflex introduce The Black Series.  a new range of bushes developed for Race, Rally and Circuit use.

Designed for the Track – Ready to Race – Engineered to be the best.

 

Powerflex Black Series bushes are manufactured using a 95 Shore A compound to provide maximum control of chassis geometry.  They are designed for the Track, ready to Race and are engineered to be the best. This compound can be up to 80% more resistant to load than standard rubber and 25% stiffer than our purple performance material.  If your requirements are purely for the ultimate in handling and chassis performance then Powerflex Black Series are unique, offering the most precise and accurate alignment for your chassis.

 

  • Performance – Developed for ultimate performance using the toughest materials.
  • Precision – Engineered for the most accurate control of chassis geometry.
  • Practical – Manufactured to be easily fitted without the need for special tools.
  • WHAT ARE SUSPENSION BUSHES FOR ANYWAY?
  • WHY ARE THEY MADE OF RUBBER?
  • DO RACING CARS HAVE RUBBER BUSHES?
  • CAN I FIT POWERFLEX BUSHES TO MY RACING CAR?
  • WHY NOT NYLON BUSHES?
  • IF POWERFLEX PRODUCTS ARE THIS GOOD WHY DO CAR MANUFACTURERS USE RUBBER AND NOT POLYURETHANE?
  • WHY DO I NEED THEM THEN?
  • I ONLY HAVE A FAIRLY BASIC SALOON, WHY DO NEED HIGH PERFORMANCE BUSHES?
  • I LOVE MY CAR, IT IS A CLASSIC…WHAT CAN THEY DO FOR ME?
  • HOW MUCH DO THEY COST?
  • ARE THEY EASY TO FIT?
  • WHERE CAN I BUY THEM?
  • DO I NEED TO BUY THE WHOLE CAR SET?
  • WHAT IS THE WARRANTY ON POWERFLEX BUSHES?

Suspension bushes are fitted to cars at all points where the vehicle chassis is joined to a moving suspension component. They are fitted to provide a noise and vibration absorbing barrier between the road and you.

Rubber acts as that sound barrier, damping out noise and vibration. Without them cars would feel much harsher and noisier. Rubber is also very very cheap.

In general the answer is no. A lot of racing cars, especially single seater track based cars use metal joints which do not provide any noise absorbing. The life of these joints is measured in hours. They are not suitable for road use. However a huge number of racing cars still use rubber bushes. These are either production based cars adapted for race use or rally cars where the forces on the suspension can be so high that metal joints would break.

If your race car has rubber bushes anywhere in the suspension then fitting POWERFLEX bushes will improve all aspects of it’s handling. They will outlast rubber by a factor of ten. They will control the geometry much more accurately during rapid suspension movements and they will reduce tyre wear.

Nylon is probably the worst of all worlds. When a suspension arm moves up and down it does not move only up and down but describes an arc. This means that, for example an inner track control arm bush will be required to flex in two dimensions at the same time. In this example a metal bush will allow this movement as will a rubber or POWERFLEX bush. However a nylon bush will allow up and down movement but 100% of the arc loadings will be transferred into the arm and the chassis. This causes arm flexing and can easily cause premature arm failure! Of course nylon has no vibration absorbing characteristics at all, so all vibration is transferred up the already highly stressed arm.

Cost, availability and marketing. Polyurethane, as a raw material is about ten times the cost of rubber plus it is more expensive and slower to process. Car manufacturers buy a lot of components. If Ford decided to use polyurethane bushes in their range of cars they would need to find a supplier capable of making literally millions of bushes a year. There is no company in the world (even EPTG Ltd) who could make those sort of quantities. Cars are all about marketing. As long as the standard rubber bushes work without serious failure for two or three years then the manufacturer is happy. Would fitting of polyurethane bushes make you buy one car in preference to another make? Probably not.

POWERFLEX bushes improve your cars’ road holding and chassis performance by controlling the amount of unwanted flex in the suspension. This means your suspension is doing what it is supposed to. It means your tyres have greater contact with the road at all times therefore improving safety and performance. Correctly formulated polyurethane is as good if not better at noise, vibration and harshness suppression when compared to rubber.

For exactly the same reason as above but with a different emphasis. If your tyres are in better contact with the road and your suspension movements are being controlled more accurately then tyre wear will be dramatically reduced. We have letters of recommendation from customers who state that they have doubled the life of their tyres on certain cars after fitting POWERFLEX bushes. We are not claiming that you will get this but worn bushes are dangerous and will be costing you money due to premature tyre wear. Have you ever taken your car into a tyre shop with tyres which are worn out on the inner or outer edges but perfectly legal everywhere else? You assume the tracking is wrong, but when the shop checks, it is correct. This is bush wear. When the car is stationary the tracking is correct but as you move and the loads increase then the tracking goes out. Come to a stop and the tracking is right again. Worn bushes.

Another major advantage of POWERFLEX bushes is life. Rubber is a natural product and deteriorates with age, especially on cars which are not being used regularly. The bushes will crack on the outer surface and soften inside. POWERFLEX bushes are not affected by ultra-violet, petrol, oil, battery acid, water or time. Prefect for your loved one. (And the car.)

Typically about 5 to 8 times the cost of a standard rubber bush. However that is not the whole story. When you consider the cost of fitting new bushes and the fact that POWERFLEX will be the last bushes you every fit to your car things start to look a bit better. Then consider tyre wear, a real cost saving here. Car manufacturers have a habit of not supplying the bushes on their own, only supplying them complete with suspension arms. Paying £70 for an arm when a POWERFLEX bush might cost £15 is not a good idea. And finally as cars get older manufacturers stop supplying certain parts. Imagine your car was off the road because of a bush failure. You go to the parts shop and the part is “no longer serviced”! POWERFLEX makes a lot of sense then.

We design all the bushes so that they can be fitted without special tools. However sometimes it is a lot harder to remove the old bushes than fit the new ones. If you feel you have very little mechanical knowledge, experience, talent or tools, either ask a friend or get them professionally fitted.

They are distributed by a whole host of quality car parts stockists all over the world. If you cannot find a stockist suitable for you on this site please contact us.

No, but it depends on the car. Some cars benefit more than others. But there is a fair amount of effort involved in changing bushes so consider changing, for example a front set at one time, followed by the rear ones if applicable. Best to change the whole set if you can afford it though. (But we would say that wouldn’t we!!)

The details of our unrivalled Lifetime Warranty are available here.